DEEPACHANDRA NAIR
Engineer
Hamilton,WKO
Summary
CAREER OBJECTIVES A Project Management professional and a certified quality manager accompanied by an Engineering BTech POLYMER TECHNOLOGY specialised in PVC with strong background in medical & health care, food manufacturing and industrial plastic manufacturing . An ambitious and cheerful person with an excellent communication and coordination skills with leadership quality in corporate and institutional relationships seeking a prospective career growth in the New Zealand industry. Effective quality professional bringing proven success in driving continuous improvement initiatives in Quality Engineer roles. Focused and diligent with commitment to fostering corporate mission. Consistently acknowledged for implementing actionable initiative to reduce error rates and optimize company processes. Results-oriented Quality Engineer polished in developing quality improvement plans and monitoring employee performance to cultivate adherence to company standards. Focused and driven with aptitude for process improvement. Dedicated to going above and beyond to mitigate risk and improve quality. Cautious Quality Engineer thoroughly predicts and eliminates any unnecessary risks during project planning and production phases. Meticulously investigates and tracks defects' root causes. Dogged eliminator of faults and liabilities resulting in negative financial impacts. Driven Quality Engineer with great knowledge of process change documentation and root cause analysis. Ambitious and driven individual with extensive training in protocols. Dedicated to best-in-class work. Thorough Quality Engineer adept at performing quality inspections and identifying root causes for non-conforming material issues. Hardworking and meticulous with a passion for continuous improvement.
Overview
19
19
years of professional experience
3
3
Certification
Work History
Quality Assurance Manager
E S PLASTICS
Hamilton, WKO
10.2022 - Current
- Testing and recording measurements of various products – Includes dimensional & functional tests
- Comparing these measurements against a pre-defined standard specification
- Aiding production staff where necessary regarding the Quality Control procedures
- Verifying and completion of documentation to show that tests have been carried out and recording whether the product met the standards or not
- Preparation of Assembly procedures and product specifications
- Ensure specifications are updated when tools are modified, new tools tested, or any quality issues raised
- This may require new drawings and photographs to be included
- Preparing the COC and training production staffs to achieve targets
- When defects are found – Analysing and carefully logging findings in production documentation
- Working together with Production to find solutions and coordinating for fixing the issues, if any
- Support as directed with audits, maintain functional tests, and customer approved routine and reference samples in orderly filing system
- Any other tasks as may be reasonably requested by the business The above list is not exhaustive, and the role may change to meet the overall objectives of the company
- Contributed to root cause analysis to determine core reason for failures and errors.
- Coordinated with quality control staff to complete inspections.
- Performed quality inspections and drafted reports to detail non-conforming material issues.
- Supported quality team members during corrective action updates.
- Built strong rapport with team members, management and clients to facilitate efficiency and productivity.
- Demonstrated product and quality expertise in product inspections.
- Produced reports on diagnostic outcomes, non-compliance issues and other negative factors discovered during production.
- Maintained compliance with industry standards and regulatory compliance during managed projects.
- Conducted research to identify and evaluate new technologies and concepts.
- Implemented new quality assurance and customer service standards.
- Investigated customer complaints and performed corrective actions to resolve quality issues.
- Evaluated interactions between associates and customers to assess personnel performance.
- Conducted risk assessments to identify and mitigate potential quality issues.
- Tracked quality issues with external customers, suppliers, and internal plant operations.
- Collaborated with audit clients and action owners to apply root cause analysis guidance and establish effective corrective action plans.
- Created and maintained quality management systems to align with industry standards.
- Determined quality department standards, practices, and procedures.
- Specified quality requirements of raw materials with suppliers.
- Scheduled and chaired quality review meetings to review effectiveness of performance mitigating risk, improving throughput and achieving customer satisfaction.
QA & QC Technician (Trainee)
Visy Plastics
Auckland, AUK
06.2021 - 01.2022
- Checking manufactured product specifications
- Responsible for scheduled machines and their functionalities in association with the colourant, temperature, physical checks, moulding temperature at regular intervals.
- Created and achieved product quality objectives and met product specifications.
- Fixed identified issues to increase productivity and boost workflows.
- Monitored process checks for proper completion and correct frequency.
- Supported company in maintaining work environment focused on quality, communication, collaboration, integration and teamwork.
- Reported progress, test metrics and results to project stakeholders.
- Wrote and maintained detailed internal documentation on developed systems.
- Developed reports and materials for key stakeholders related to quality goals, progress and challenges.
- Supported company in maintaining work environment focused on quality, communication, collaboration, integration, and teamwork.
NPD Engineer, Compliance, Research Engineer
TERUMO BCT
TRIVNDRUM, KERALA
09.2004 - 07.2014
- Https://www.terumobct.com/ A successful FDA approved Japanese joint venture to produce Plastic Blood Bag solutions globally for the medical industry
- 10 PVC Flat sheet Extrusion Lines 7 Injection Moulding Machines (Sleeves & Fittings) Compression Moulding, In charge of Quality of the New Product Development in Blood bags- QA & QC 2.
- Performed Testing to assist in full product development processes.
- Researched and recommended improvements to product development plans.
- Worked with marketing and service managers to understand customer desires and obtain feedback.
- Developed new drying& cooling procedures for blood bags for use by customers.
- Managed documentation and schematics for each new product.
- Reviewed, revised and updated compliance policies and procedures to confirm continual compliance with applicable laws.
- Managed practical action plans to respond to audit discoveries and compliance violations.
- Maintained up-to-date knowledge of current and emerging compliance regulations.
- Assisted with internal and external audits to confirm compliance with applicable laws and regulations.
- Responded to employee inquiries regarding compliance regulations and procedures.
- Reviewed all documentation for accuracy, quality and compliance.
- Collaborated with internal and external stakeholders, auditors and legal counsel to confirm compliance with applicable laws and regulations.
- Investigated and documented all violations of compliance regulations to determine necessary improvements.
- Performed validation and testing of engineering models to support adequacy and reformulated models.
- Developed new additive manufacturing technology.
- Authored protocols for bulk, finished goods and stability testing.
- Worked with management to evaluate future projects and align with critical path schedule requirements.
Project Coordinator
Terumo BCT
THIRUVANANTHAPURAM, KERALA
09.2004 - 07.2014
- Introduction of DINCH plasticizer in blood bags and manufacture of the DINCH blood bags
- Introduction of PE/CPP outer covers by which reduction in drying time of the blood bags were attained ultimately making a great cost cutting in labour and infrastructure involved
- Manufacture of blood bags with different K values to check its resilience and flexibility
- Physical testing of the blood bags on its weld strength, tensile strength, also chemical tests like leachability, permeability and chromatography tests etc
- Quality checker of the manufactured product being manufactured right from the extrusion and injection moulding machine accompanied by testing of the machine functioning on leak tests, physical appearances, transition temperature of the mould
- Experience also lies into the physical, chemical and biological testing of polymers based on ISO standards on quality (ISO 9000, ISO 9001) (blood bags)
- Basic understanding in HPLC techniques analysing the leachability of plasticisers and stabilisers into the blood and hence the feasibility of blood in the PVC blood bag
- Quality assurance and Compliance task analyser for the entire period
- Internal Quality auditing trained professional-Handled the auditing at the QC department for certain crucial specifications to selected countries like Brazil ,Japan, US
- Under the title of, , handled following responsibilities:-
- Procurement of different equipment like the Steam Steriliser, Injection moulding machines, Air dryer, Centrifuging machine, Extrusion moulding machines, Oven and so on
- Scheduling the Factory Acceptance Test of each of the machines at the Vendor' site before payment
- Scheduling the installation of the newly procured machines.
- Kept projects on schedule by managing deadlines and adjusting workflows.
- Liaised between departments to facilitate communication and keep appropriate parties updated on project developments.
- Supervised multiple projects from project start through delivery by prioritizing needs and delegating assignments.
- Built strong relationships with internal and external stakeholders and devised strategies, initiatives and events promoting products and services.
- Managed competing demands and professionally adapted to frequent change, delays and unexpected events.
- Tracked hours and expenses to keep project on task and within budgetary parameters.
- Established rapport and engaged with stakeholders to build lasting professional relationships.
- Created job files for each project and maintained current data in each file.
- Prepared meeting agendas and minutes for distribution and record keeping.
- Photocopied, distributed and emailed documents to project managers.
- Developed and implemented project plans and budgets to ensure successful execution.
- Scheduled and facilitated meetings between project stakeholders to discuss deliverables, schedules and conflicts.
- Facilitated workshops to collect project requirements and user feedback.
- Analyzed project performance data to identify areas of improvement.
Quality Internal Auditor
Terumo BCT
THIRUVANANTHAPURAM, KERALA
03.2008 - 04.2013
- Once in every 6months.
- Identified issues of non-compliance and elevated reports to senior personnel.
- Reviewed work instructions and production strategies to verify compliance with established standards.
- Completed timely quality reports highlighting deficiencies and recommending corrective actions.
- Educated and oriented employees to improve compliance with quality control protocols.
- Inspected work areas regularly to identify safety practices, quality control procedures and worker actions in need of.
- Delivered third-party audit services at client locations, keeping operations in compliance with regulatory requirements and ISO standards.
- Maintained meticulous clinical trial documentation to show compliance with institutional policies and federal regulations.
- Inspected raw and in-processed materials to determine quality and any not meeting minimum standards.
- Prepared for clinical research audits and conducted follow-up assignments reviewing documentation for Internal Review Board submissions, informed consent approvals and eligibility criteria.
- Trained and reviewed work of junior personnel on departmental responsibilities.
- Compared quantity, quality and labeling of customer orders to check accuracy and completeness.
- Reviewed and resolved issues raised during release of API, Safety Assessment or clinical supply lots for conformance to appropriate regulatory requirements.
- Audited clinical trials through review of research protocols and regulations compliance.
- Gathered and reviewed current data to determine areas in need of improvement.
- Determined correct procedures for inspection and review to standardized audit processes.
- Verified work accomplished by external company contractors, vendors and repair facilities met and exceeded applicable quality audits.
Education
MEPM - MASTERS IN ENGINEERING PROJECT MANAGEMENT
Auckland University of Technology
Auckland, NZ03.2021
CERTIFIED QUALITY MANAGEMENT - QUALITY MANAGEMENT
ENGINEERING COLLEGE,PUNE , INDIA
INDIA01.2007
B.TECH - POLYMER TECHNOLOGY- SPECIALISED
PAINTS, PLASTICS, RUBBERS
2002
ACCOMPLISHMENTS - undefined
2002
AUTOCAD,GMP - SPECIALISED, CADD DRAWING
INDIA
INDIA2000
Skills
- 1People Management
- 2 GMP trained
- 3Keen eye for details
- 4 Lean Management
- 5 Project management
- 6 Build Relationships
- 7 Manage the given tasks with ownership and accountability
- 8 Team Player with very effective Communication skills
- 9 Highly Organised with IT Skills and competent in Microsoft Packages
- 10Experienced in operations -Blow Moulding, Injection moulding, Sheet & Tube extrusion, mixing, finishing, batch process manufacturing so on
- Non-Conformance Processes
- Root Cause Analysis
- Time Management
- Process Optimization
- Knowledge of Quality Systems
- Quality Assurance
- Quality Control
- Maintaining Clean Work Areas
- Product Testing
- Audit Reporting
- Customer Requirement Adherence
- Defect Identification
- Current Good Manufacturing Practices (CGMP), RMP, HACCP & ISO9001 quality systems in foodpackaging experiencedexperienced
- Continuous Improvements
- Compliance with GMPs
- Document Control
Accomplishments
- Used Microsoft Excel to develop inventory tracking spreadsheets.
- Documented and resolved the production issue which led to profits.Supervised team of 21 staff members.
- Resolved product issue through consumer testing.
- Achieved favourable results by completing tests with accuracy ,precision and efficiency.
- Collaborated with team of 70 in the development of Expansion projects of the company.
Certification
- CQM - Certified Quality Manager
- Quality Management Professional
- Project Management Professional.
- BTECH- Polymer Technologist.
- Plastic Engineer specialised in PVC.
- Internal Auditor trained.
SINGING,LISTENING TO MUSIC,PET GROOMING
Been extremely passionate in listening to melodies of eternal love and singing them .Love grooming dogs and cats.
Languages
English
Native or Bilingual
Hindi
Native or Bilingual
Malayalam
Native or Bilingual
Tamil
Limited Working
Timeline
Quality Assurance Manager
E S PLASTICS
10.2022 - Current
QA & QC Technician (Trainee)
Visy Plastics
06.2021 - 01.2022
Quality Internal Auditor
Terumo BCT
03.2008 - 04.2013
NPD Engineer, Compliance, Research Engineer
TERUMO BCT
09.2004 - 07.2014
Project Coordinator
Terumo BCT
09.2004 - 07.2014
MEPM - MASTERS IN ENGINEERING PROJECT MANAGEMENT
Auckland University of Technology
CERTIFIED QUALITY MANAGEMENT - QUALITY MANAGEMENT
ENGINEERING COLLEGE,PUNE , INDIA
B.TECH - POLYMER TECHNOLOGY- SPECIALISED
PAINTS, PLASTICS, RUBBERS
ACCOMPLISHMENTS - undefined
AUTOCAD,GMP - SPECIALISED, CADD DRAWING
INDIA
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