Summary
Overview
Work History
Education
Skills
Certification
Key Achievements
Websites
Timeline
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NEHA KAUSHAL

Papatoetoe,AUK

Summary

Quality Assurance Specialist with over 8 years of experience in food manufacturing across dairy, meat, and bakery sectors. Extensive expertise in food safety systems, regulatory and export compliance, customer quality support, product specification management, and laboratory testing programs. Proven ability to lead audits, support new customer onboarding, resolve complex technical and quality issues, and drive continuous improvement initiatives. Strong background in both hands‑on production QA operations and head‑office technical quality leadership, with effective cross‑functional and customer stakeholder engagement.

Overview

8
8
years of professional experience
1
1
Certification

Work History

Quality Assurance Specialist

Open Country Dairy Limited
Auckland
01.2023 - Current
  • Lead quality assurance activities across multiple manufacturing sites, ensuring compliance with regulatory, customer, and export market requirements.
  • Manage product testing and sampling programs using Navision ERP, maintaining accurate specifications, master data, and Certificates of Analysis (COA).
  • Coordinate microbiological, chemical, and physical testing with external laboratories and internal stakeholders to meet compliance and turnaround requirements.
  • Lead product specification management, implementing controlled changes and ensuring alignment with customer and regulatory requirements.
  • Support new customer onboarding, defining quality, testing, documentation, and regulatory requirements for export to the different countries.
  • Act as the primary quality and technical contact for customers, responding to technical queries, specification clarifications, and compliance requests.
  • Lead investigation and resolution of customer technical and quality issues, conducting root cause analysis and implementing corrective and preventive actions (CAPA).
  • Resolve technical issues and queries related product and provide guidance
  • Ensure export label compliance across multiple international markets, coordinating regulatory teams and third‑party translators.
  • Maintain Product Information Files (PIF), marketing specifications, and regulatory documentation using iDesign and Bizcaps.
  • Oversee shelf‑life testing programs across four manufacturing sites, maintaining retention samples, traceability records, and validation documentation.
  • Analyse customer complaint trends using Power BI, identifying systemic risks and driving continuous improvement initiatives.
  • Manage supplier approval processes and conduct vendor risk assessments for ingredient and packaging suppliers.
  • Lead internal audits across milk transport, raw milk testing, and operational processes, ensuring timely closure of non‑conformances.
  • Participate external audits and regulatory inspections, coordinating preparation, evidence, responses, and follow‑up actions.
  • Conduct risk assessments for new products, suppliers, and process changes, providing technical recommendations to leadership.
  • Maintain and continuously improve quality management system documentation including SOPs, procedures, manuals, and prerequisite programs.
  • Support sustainability and carbon footprint reporting by consolidating operational environmental data.

Quality Assurance Officer

Dad's Pies
02.2018 - 12.2022
  • Worked full‑time within the production environment, providing hands‑on quality assurance support across chilled and frozen food manufacturing operations.
  • Conducted daily monitoring and verification of Critical Control Points (CCPs) in line with HACCP plans, including temperature controls, metal detection, allergen management, and product integrity.
  • Performed routine and unannounced GMP audits across production lines and processing areas, identifying non‑conformances and raising Corrective Action Requests (CARs).
  • Verified production documentation including CCP logs, hygiene records, process control sheets, and batch documentation to ensure regulatory and food safety compliance.
  • Actively monitored floor practices, providing real‑time quality guidance to operators and supervisors to prevent deviations.
  • Investigated customer complaints and internal quality issues, conducting root cause analysis and implementing corrective and preventive actions (CAPA).
  • Prepared quality performance reports covering non‑conformances, product write‑offs, and complaint trends for management review.
  • Verified product labelling, packaging, and specification compliance to meet regulatory and customer requirements.
  • Managed microbiological sampling programs for raw materials, in‑process, finished products, and environmental testing.
  • Conducted environmental monitoring programs, including ATP and Listeria sampling, and analysed results to verify sanitation effectiveness.
  • Led an ATP and Listeria validation project, comparing internal and external laboratory results to strengthen monitoring programs.
  • Conducted shelf‑life validation testing for chilled and frozen products, including water and wastewater testing.
  • Maintained full product traceability and conducted mock recalls to ensure audit and recall readiness.
  • Verified supplier documentation including COAs, Product Information Files (PIF), and regulatory certifications.
  • Supported MPI export compliance, including E‑Certification verification for meat products.
  • Delivered food safety, GMP, and quality training to production teams.
  • Performed equipment calibration verification for temperature probes and scales, managing certification records.
  • Developed and updated SOPs, Work Instructions (WKI), and One‑Point Lessons (OPL).
  • Conducted hard glass and hard plastic audits and ensured corrective action completion.
  • Supported new product development (NPD) and validation activities, ensuring food safety and specification compliance.

Quality Control Intern

Baker's Harvest
Auckland, Auckland
01.2018 - 02.2018

· Conducted pre-operation and post-operation hygiene inspections to ensure production areas meet food safety standards.

· Verified CCP, GMP and food safety documentation, raising corrective actions for any non-conformances.

· Assisted with customer complaint investigations and follow-up actions.

· Conducted environmental and finished product sampling as part of the quality monitoring program.

· Supported internal audits and documentation updates to maintain compliance with company quality systems.

· Ensured hygiene, storage conditions and processing procedures complied with food safety standards.

· Assisted with equipment cleaning verification and maintenance supervision to maintain sanitation standards.

Education

Graduate Diploma - Food Science and Technology

Massey University
01-2019

Master of Science - Microbial Biotechnology

Punjab University | Sector 42
01-2015

Bachelor of Science -

Punjab University | Sector 11
01-2012

Skills

  • Food Safety & Quality Systems (FSSC22000, RMP, HACCP, GMP)
  • Customer Quality Support & Technical Liaison
  • New Customer Onboarding & Requirement Management
  • Quality Auditing (Internal & External)
  • Product Specification Management & ERP Systems (Navision, Paradiagm3)
  • Laboratory & Microbiological Testing Programs
  • Export and Labelling Compliance
  • Data Analysis & Quality Reporting (Power BI)
  • Supplier Approval & Risk Assessments
  • Root Cause Analysis, CAPA & Risk Assessments
  • Continuous Improvement & Process Optimisation
  • Cross‑functional Stakeholder Collaboration

Certification


  • 1. Advance Auditing Skills - AssureQuality Academy (2019)
    2. Introductory Food HACCP – By Assure Quality (2021)
    3. Developing & Implementing Food Fraud Prevention Plan - VACCAP Training – By Food Surety (2022)
    4. Food Fraud Vulnerability & Food Defence Workshop
    5. Food Fraud Prevention Plan (VACCP) - (2023)
    6. Certificate in Sampling Training - Eurofins Laboratories New Zealand (2020)
    7. Power BI: Dashboards for Beginners
    8. FSSC 22000 Version 6 Updates (2023)

Key Achievements

  • Led a specification optimisation project that eliminated non‑value microbiological testing following regulatory review, improving testing efficiency, reducing operational costs, and maintaining full regulatory compliance.
  • Successfully delivered end‑to‑end specification changes across ERP systems, ensuring accurate testing schedules and compliant Certificate of Analysis (COA) documentation.
  • Designed and implemented a carbon footprint reporting data structure across four company sites, supporting enterprise‑wide sustainability and ESG reporting initiatives.
  • Recognised for impactful quality systems improvement initiatives with a performance bonus and salary increase.

Timeline

Quality Assurance Specialist

Open Country Dairy Limited
01.2023 - Current

Quality Assurance Officer

Dad's Pies
02.2018 - 12.2022

Quality Control Intern

Baker's Harvest
01.2018 - 02.2018

Graduate Diploma - Food Science and Technology

Massey University

Master of Science - Microbial Biotechnology

Punjab University | Sector 42

Bachelor of Science -

Punjab University | Sector 11
NEHA KAUSHAL