Summary
Overview
Work History
Education
Skills
Certification
Professional Highlights
Tunnelexperience
Keyexperience
Projectmanagement
Personal Information
Commercialoperations
Projects
Languages
Timeline
Generic
POORNA CHALASANI

POORNA CHALASANI

Auckland,New Zealand

Summary

Proficient Engineering with 17 years of experience driving over 8 projects to completion. Skilled in overseeing technical staff and checking that projects are completed on schedule, within budget and according to specifications.

Overview

17
17
years of professional experience
1
1
Certification

Work History

Project Engineer

Ghella Abergeldie JV
08.2023 - Current

Project Engineer – Central Interceptor Experienced Project Engineer with a solid background in managing construction projects, ensuring timely completion, and maintaining high quality and safety standards.

Roles and Responsibilities:

  • Developed and maintained detailed project plans, documents, and schedules; coordinated with design , engineers, and subcontractors to ensure alignment with project goals.
  • Managed procurement of materials and equipment, ensuring timely delivery; allocated resources effectively to meet project timelines and budgets.
  • Provided technical expertise throughout all phases of the project, ensuring accurate execution of designs and specifications.
  • Determined and scheduled priorities as required to progress engineering work.
  • Prepared and managed project budgets, monitoring costs to prevent overruns; conducted financial reporting and forecasting.
  • Ensured quality control for all aspects of the project, reducing defects and rework.
  • Identified potential risks and developed mitigation strategies; ensured adherence to safety protocols and regulations.
  • Maintained records for each project and engineering discipline.
  • Maintained clear and regular communication with clients and stakeholders; prepared and presented progress reports and updates.

Achievements:

  • Successfully led the completion of a high-rise water project within budget and ahead of schedule.
  • Improved site safety standards, resulting in a 20% reduction in accidents.
  • Optimized resource allocation, leading to a 15% cost saving on materials and labour.


Senior Tunnel Manager

TATA Projects Limited
01.2022 - 07.2023

Senior Manager – Construction Tunnel Industry: Accomplished Senior Manager with large-scale tunneling construction projects expertise in strategic planning, team leadership, and ensuring project quality and safety.

Roles and Responsibilities:

  • Provided strategic direction and leadership for tunneling projects.
  • Developed comprehensive plans and strategies for successful project execution.
  • Engaged with clients to understand their requirements, address concerns, and ensure satisfaction.
  • Created documents like Method Statements (MS), Risk Assessments (RA), Inspection Testing Plans (ITP), and Safe Work Method Statements (SWMS).
  • Oversaw budget preparation, cost estimation, and effective financial management.
  • Identified and allocated resources, including personnel, equipment, and materials.
  • Managed contracts, including negotiations and compliance.
  • Identified potential risks and implemented mitigation strategies.
  • Ensured projects met quality standards and specifications.
  • Enforced strict safety protocols and ensured compliance with health and safety regulations.
  • Oversaw project progress, conducted regular inspections, and addressed issues.
  • Collaborated with stakeholders, such as engineers, contractors, and government agencies.
  • Maintained accurate project documentation, prepared reports, and communicated updates.
  • Applied advanced technical knowledge in tunnel engineering and construction methodologies.
  • Led and managed a team of professionals, including engineers and project managers.
  • Identified opportunities for process improvement and implemented best practices.

Deputy Manager

Dogous Soma JV
10.2020 - 01.2022

Deputy Manager – Construction Industry (Tunneling Projects) Experienced Deputy Manager with extensive experience in construction tunneling projects. Skilled in project planning, execution, team management, and ensuring compliance with safety and quality standards.

Roles and Responsibilities:

  • Provided strategic direction and leadership for tunneling projects.
  • Developed comprehensive plans and strategies for the successful execution of tunneling projects.
  • Engaged with clients to understand their requirements, address concerns, and ensure overall satisfaction.
  • Developed documents like Method Statements (MS), Risk Assessments (RA), Inspection Testing Plans (ITP), and Safe Work Method Statements (SWMS).
  • Oversaw budget preparation, cost estimation, and effective financial management of tunneling projects.
  • Managed contracts, including negotiations, compliance, and adherence to contractual agreements.
  • Identified potential risks associated with tunneling projects and implemented mitigation strategies.
  • Ensured that tunneling projects met quality standards and specifications.
  • Enforced strict safety protocols and ensured compliance with health and safety regulations.
  • Oversaw the progress of tunneling projects, conducted regular inspections, and addressed any issues that arose.
  • Collaborated with various stakeholders, such as engineers, contractors, and government agencies, to facilitate smooth project execution.
  • Maintained accurate project documentation, prepared reports, and communicated project updates to relevant parties.
  • Applied advanced technical knowledge in tunnel engineering and construction methodologies.
  • Led and managed a team of professionals, including engineers, project managers, and support staff.
  • Identified opportunities for process improvement and implemented best practices in projects.

Assistant Manager

NSC Consortium
03.2017 - 09.2020
  • Execution of all tunneling construction works with TBM.
  • Checking and Updating the material stock and consumption.
  • Coordinating with other departments
  • Preparation of look-ahead schedules and daily reports.
  • Preparing crack mapping in precast segments
  • Responsible for implementation of safety in tunnels.
  • Guiding the TBM operator to drive within a specified parameter.
  • Responsible for Cutter head intervention.

Tunnel Engineer

Salini Impregilo – SK E & C – Galfar Al Misnad - JV (ISG)
11.2014 - 01.2017

Experienced Engineer with extensive expertise in Metro rail construction projects. Skilled in project planning, execution, team management, and ensuring compliance with safety and quality standards.

Roles and Responsibilities:

  • Assisted the Manager in preparing minutes of meetings and discussing safety plans.
  • Prepared Risk Assessments, contingency measures, and Method Statements.
  • Managed the routine operations of the Tunnel/TBM working team and crew for shift works.
  • Decided machine parameters for optimum TBM performance.
  • Coordinated with design and geotechnical departments on tunnel design and instrumentation.
  • Ensured effective logistics with the tunnel team.
  • Reported incidents to the Tunnel Manager.
  • Ensured the crew understood and followed safe working procedures.
  • Reviewed instrumentation schemes and TBM operation conditions based on bore log data.
  • Managed TBM pushing through shafts using push-through segments.
  • Directed the erection of TBM reaction frames, fixing ring supports, and launching TBMs within record time.

Senior Engineer (TBM)

Afcons Infrastructure Limited
03.2013 - 11.2014

Senior Engineer – Construction Industry Experienced Senior Engineer with extensive expertise in Metro rail construction projects. Skilled in project planning, execution, team management, and ensuring compliance with safety and quality standards.

Role And Responsibilities:

  • Knowledgeable in launching and assembling TBMs, geotechnical conditions, TBM operations, ring-building protocol, and foam systems.
  • Involved in finalizing track layout for tunnel boring, rolling stock, bore well survey, and materials requirement.
  • Familiar with Enzane and VMT guidance systems for TBM driving.
  • Analyzed ground geology and conditions, maintaining the face pressure of the TBM as per client data.
  • Checked and maintained grout and foam systems inside TBM.
  • Monitored grout quantity and pressure per ring.
  • Made key decisions before ring building.
  • Planned execution and materials for the tunnel.
  • Managed shift activities in production and idle time.
  • Prepared weekly look-ahead schedules and monitored progress.
  • Scheduled events, programs, and activities, allocating roles for each team member.
  • Managed a team of foremen, supervisors, and workers.
  • Prepared daily, weekly, and monthly reports for clients and company reference.
  • Planned resources, both machinery and manpower, as per the program.

Achievements:

  • Contributed to the successful management and execution of large-scale tunneling projects.
  • Improved TBM performance and efficiency through effective team coordination and machine parameter optimization.
  • Ensured safety compliance and minimized incidents through thorough risk assessments and contingency planning.

Assistant Manager

Coastal Projects Limited
01.2012 - 03.2013

Assistant Manager – Construction Industry

Dedicated Assistant Manager with specialized experience in Metro rail construction projects. Proficient in project coordination, team leadership, and ensuring adherence to safety and quality standards.

Roles and Responsibilities:

  • Played an active role in lowering and assembling TBMs.
  • Managed shift operations and supervised the tunneling team, reporting to the Tunnel Superintendent and Tunnel Operations Manager.
  • Prepared comprehensive reports including shift reports, Ring Building Protocol, and selection of key positions, while monitoring grouting pressure and quality.
  • Coordinated with surface work teams to ensure timely availability of mining materials.
  • Analyzed ground geology and maintained TBM face pressure according to client specifications.
  • Played a key role in bore well survey and cross-passage identification along the tunnel alignment.
  • Monitored grout quantity and maintained pressure per ring, as well as quantity of muck excavated per ring.
  • Made decisions on key positions before ring-building.
  • Monitored and maintained rail and pipe extensions, ensuring uninterrupted TBM operations.
  • Interacted with on-site team members to discuss work procedures, address complaints, and finalize project details.
  • Prepared engineering records and documentation.
  • Provided support for design improvements to benefit customers, modifying work as needed in consultation with the Project Manager.

Sr Engineer

Coastal Projects Limited
01.2011 - 12.2011
  • Execution of all tunneling works with TBM.
  • Checking and updating the material stock and consumption.
  • Coordinating with other departments (electric and mechanical)
  • Preparation of look-ahead schedules and daily reports.
  • Preparing crack mapping in segments.
  • Responsible for Grouting in the Tunnel.
  • Responsible for implementation of safety in tunnels.
  • Guiding the TBM operator to drive within a specified parameter.
  • Responsible for Cutter head intervention.

Engineer

SBQ Steels Ltd
07.2007 - 12.2010
  • Erection and commission of 250m3 Blast furnace and Stoves.
  • Erection and commission of coke oven batteries
  • Conveyor frames Erection and belts installation and joints
  • Erection of pig Iron Plant
  • Erection of rolling plant
  • Preparing Daily weekly and Monthly Reports
  • Maintenance of Blast finance Tuyers

Education

Mechanical Engineering

Dr. M.G.R Educational & Research Institute
Chennai, India
05.2007

Diploma - Metallurgical Engineering

Government Polytechnic
Vijayawada, India
11.2003

10th -

A.B.C Convent And High School
Vijayawada
03.1996

Skills

  • Field Engineering
  • Project Planning
  • Project Execution

Certification

  • Safety training in Delhi & Chennai
  • Attended training about Confined space rescue training in Doha Industrial Safety, Qatar
  • Attended training about First aid training and Fire safety in Red Line Metro, Qatar
  • Attended Confined space training conducted by an international training center, India

Professional Highlights

  • Ghella Abergeldie JV, Central Interceptor (Water Care), Project Engineer, Monitoring Project activities, 08/2023 - Present, Herrencknecht (MTBM), Developing project plans, defining scope, and setting objectives., Develop Documents Central Execution Plan (CEP), Risk Assessment (RA), Inspection testing plan (ITP), and Safe Working Method Statement (SWMS)., Identifying and allocating resources required for project execution, including personnel, materials, and equipment., Estimating project costs, preparing budgets, and monitoring expenses to ensure adherence., Creating and maintaining project schedules and outlining timelines for tasks and milestones., Collaborating with various stakeholders, including clients, contractors, and team members, to ensure effective communication and smooth project flow., Implementing and monitoring quality control measures to meet project specifications., Identifying potential risks, developing mitigation strategies, and ensuring compliance with safety standards., Maintaining accurate project documentation, including plans, reports, and correspondence., Addressing challenges and resolving issues that may arise during project execution., Conducting regular inspections to assess progress, quality, and compliance with project requirements., Interfacing with clients to provide updates, address concerns, and ensure satisfaction with project outcomes., Ensuring compliance with relevant laws, regulations, and industry standards.
  • TATA Projects Limited, Chennai Metro Rail Project, Senior Tunnel Manager, Monitoring operational and Mechanical activities, 01/2022 - 07/2023, Herrencknecht & Terratec TBM - EPB TBM, Providing strategic direction and leadership for tunneling projects., Developing comprehensive plans and strategies for the successful execution of tunneling projects. Engaging with clients to understand their requirements, address concerns, and ensure overall satisfaction., Develop documents like Method Statements (MS), Risk Assessments (RA), Inspection Testing Plans (ITP), and Safe Work Method Statements (SWMS), Overseeing budget preparation, cost estimation, and effective financial management of tunneling projects., Identifying and allocating resources, including personnel, equipment, and materials, to meet project needs., Managing contracts, including negotiations, compliance, and adherence to contractual agreements., Identifying potential risks associated with tunneling projects and implementing mitigation strategies., Ensuring that tunneling projects meet quality standards and specifications., Enforcing strict safety protocols and ensuring compliance with health and safety regulations., Overseeing the progress of tunneling projects, conducting regular inspections, and addressing any issues that may arise., Collaborating with various stakeholders, such as engineers, contractors, and government agencies, to facilitate smooth project execution., Maintaining accurate project documentation, preparing reports, and communicating project updates to relevant parties., Applying advanced technical knowledge in tunnel engineering and construction methodologies., Leading and managing a team of professionals, including engineers, project managers, and support staff., Identifying opportunities for process improvement and implementing best practices in projects.
  • Dogous Soma JV, Mumbai Metro Rail Project, TBM Deputy Manager, Monitoring operational and Mechanical activities, 10/2020 - 01/2022, Robbins TBM - Slurry TBM (Dia 6.65m), Having good knowledge of Launching & Assembling of TBM, Geotechnical conditions, TBM Operations, Ring Building Protocol, Effectively involved in the finalization of track layout for Tunnel boring, rolling stock, bore well survey, and materials requirement and also the calculation of grout requirement for tunneling process., Having knowledge of PPS and VMT guidance systems for TBM driving., Analysing the ground geology and condition in the actual and maintaining the face pressure of the TBM as per the data suggested by the clients., Checking and maintenance of Grout systems inside TBM., Monitoring of quantity of grout and pressure maintain per ring., Monitoring of quantity of muck excavated per ring., Decide for a key position before ring-building, Planning for the execution of the tunnel., Planning the materials for the execution of the tunnel., Responsible for all the shift activities in production & idle time., Preparation of weekly looks ahead schedule and monitoring, Responsible for scheduling events, programs, and activities, as well as allocating roles for each team member., Managing team of Engineers, Foremen, Supervisors and workers, Preparing daily, weekly & monthly reports to present to the client & maintaining the same for company reference., Responsible for resource planning both machinery and manpower as per program.
  • NSC Consortium, Poola Subbaiah Veligonda Project 18.8Km Twin bored Tunnelling works, Assistant Manager, Monitoring mining activities, 03/2017 - 09/2020, Herrencknecht (dia 7.96)(Hard Rock), Execution of all tunneling works with TBM., Checking and Updating the material stock and consumption., Coordinating with other departments, Preparation of look-ahead schedules and daily reports., Preparing crack mapping in segments., Responsible for implementation of safety in tunnels., Guiding the TBM operator to drive within a specified parameter., Responsible for Cutter head intervention.
  • Salini Impregilo – SK E & C – Galfar Al Misnad - JV (ISG), Qatar Metro Rail Project (Red line North), Construction of eight underground Stations and 13 km twin bored tunnelling works, Tunnel Engineer, Assembling of EPB TBM and Monitoring mining activities, 11/2014 - 01/2017, Herrencknecht TBMs (Total Four Mixed Ground TBM’s) – Earth Pressure Balance Type (Dia 7.05m), Assist the Tunnel Manager in preparing the minutes of meetings, discussing Tunnel safety plans, preparation of Risk Assessments, contingency measures, and Method statements., Responsible for routine management of Tunnel/TBM working team and crew for shift works. Decide machine parameters for optimum TBM performance., Co-ordinate with design, geotechnical department on the tunnel design and instrumentation and monitoring regime as well as tunnel team for the logistics., Incident reporting to Tunnel Manager., Ensure that the crew understand the safe working procedures and act accordingly., Review of instrumentation scheme, and TBM operation condition based on bore log data., TBM Pushing through Shafts through Push through Segments., Erection of TBM Reaction frame, fixing Ring supports and launching TBM within a record time, Achieved a Maximum of 27.2 meters mining per 12 Hours in a shift as a Shift engineer, Successfully done breakthroughs for EPB S866 & S868 TBM’S at Evacuation Shafts and Relaunched within a Record time and Mining Resumed
  • Afcons Infrastructure Limited, Chennai Metro Rail Project (Package-001 & 005), Construction of eight underground Stations and 8.6km twin bored tunnelling works, Senior Engineer (TBM), Assembling of EPB TBM and Monitoring Mining activities, 03/2013 - 11/2014, Herrencknecht & Robbins TBM (Total 5 Soft Ground TBM’s) - Earth Pressure Balance Type (Dia 6.65m), Having good knowledge of Launching & Assembling of TBM, Geotechnical conditions, TBM Operations, Ring Building Protocol and Foam Systems, Effectively involved in the finalization of track layout for Tunnel boring, rolling stock, bore well survey, and materials requirement and also the calculation of foam and grout requirement for the tunneling process., Knowing Enzane and VMT guidance system for TBM driving., Calculation of Foam injection ratio and Foam Expansion Ratio, Analysing the ground geology and condition in the actual and maintaining the face pressure of the TBM as per the data suggested by the clients., Checking and maintenance of Grout and foam systems inside TBM., Monitoring of quantity of grout and pressure maintain per ring., Monitoring of quantity of muck excavated per ring., Make a decision for a key position before Ring building, Planning for the execution of the tunnel., Planning the materials for the execution of the tunnel., Responsible for all the shift activities in production & idle time., Preparation of weekly looks ahead schedule and monitoring, Responsible for scheduling events, programs, and activities, as well as allocating roles for each team member., Managing team of Foremen, Supervisors and workers, Preparing daily, weekly & monthly reports to present to the client & maintaining the same for company reference., Responsible for resource planning both machinery and manpower as per program., Successfully done breakthroughs for EPB S717 & S718 TBM’S at Evacuation Shafts and Relaunched within a Record time and Mining Resumed.
  • Coastal Projects Limited, Bangalore Metro Rail Project (South Ramp), Construction of Four Underground Stations, 7.6km twin bored tunnelling works, Assistant Manager (TBM), Assembling of EPB TBM and Monitoring mining activities, 01/2012 - 03/2013, Herrencknecht TBMs (Total 2 Mixed Ground TBM’s) – Earth Pressure Balance Type ( Dia 6.65m), Played an active role in Lowering and Assembling TBM., In charge of the shift as well as the total crew of the tunnelling team and reporting to the Tunnel Superintendent and also the Tunnel Operations Manager., Preparing the full reports of the Tunnelling process like shift reports, Ring building Protocol, selection of Key positions, and also motoring the Grouting pressure and Quality., Coordinating with surface work and arranging the materials required for mining without any delay., Analyzing the ground geology and condition in the actual and maintaining the face pressure of the TBM as per the data suggested by the clients., Played a key role in Bore well Survey & Cross cross-passage identifications along the tunnel alignment in the corridor., Monitoring of quantity of grout and pressure maintain per ring., Monitoring of quantity of muck excavated per ring., Decide for a key position before ring-building, Monitoring & maintaining the rail extensions, pipe extensions & other regular works in TBM without any delay., Interacting with team members on-site to discuss matters like work procedures, complaints, and project finalization, Preparing engineering records and documentation, Ensuring support on design improvement for customer benefit and modifying work as required in consultation with the Project Manager.
  • Coastal Projects Limited, Sleemanabad Carrier Canal Works 12km bored tunnelling works, Sr. Tunnel Engineer, Assembling of EPB Tunnel Boring Machines and Monitoring mining activities, 01/2011 - 12/2011, Robbins TBM (Mixed Ground TBM) - Earth Pressure Balance Type (Dia 10m), Execution of all tunneling works with TBM., Checking and updating the material stock and consumption., Coordinating with other departments (electric and mechanical), Preparation of look-ahead schedules and daily reports., Preparing crack mapping in segments., Responsible for Grouting in the Tunnel., Responsible for implementation of safety in tunnels., Guiding the TBM operator to drive within a specified parameter., Responsible for Cutter head intervention.
  • SBQ Steels Ltd, Erection and commission of Steel Plant, Engineer, 07/2007 - 12/2010, Erection and commission of 250m3 Blast furnace and Stoves., Erection and commission of coke oven batteries, Conveyor frames Erection and belts installation and joints, Erection of pig Iron Plant, Erection of rolling plant, Preparing Daily weekly and Monthly Reports, Maintenance of Blast finance Tuyers

Tunnelexperience

Commissioning of TBM, Preparation of Diaphragm wall., Placement of cradles for alignment of tunnel/TBM, Assembling and commissioning of TBM for initial Drive, TBM Main Drive, TBM Pushing through Shafts through Push through Segments., Erection of TBM Reaction frame, fixing Ring supports and launching TBM within a record time, Achieved a Maximum of 27.2 meters mining per 12 Hours in a shift as a Shift engineer, Successfully done breakthroughs for EPB S866 & S868 TBM’S at Evacuation Shafts and Relaunched within a Record time and Mining Resumed, Excavation of 21 cross passages used NATM method.

Keyexperience

A strategic planner with expertise in planning and executing MRTS and railway projects with a flair for adopting modern construction methodologies in compliance with quality standards. Holds the distinction of executing numerous construction projects, including various metro rail (tunnel), irrigation tunnels, underground Works, etc. within a strict schedule with stringent measures for cost and quality control. Excellent relationship management, analytical, and negotiation skills with deftness in swiftly ramping up projects in coordination with clients, architects, designers, consultants, and contractors.

Projectmanagement

Proficient in project management skilled in overseeing the planning, execution, and completion of diverse projects. proven ability to meet deadlines, control costs, and maintain quality standards, coupled with effective communication and team collaboration.

Personal Information

  • Expected Salary: Negotiable
  • Passport Number: N6286788
  • Passport Expiry Date: 11/02/26
  • Date of Birth: 05/05/81

Commercialoperations

Expert in overseeing commercial operations, adept at managing financial aspects, contract negotiations, and optimizing business processes for enhanced efficiency and profitability. Responsible for preparing manuals and specifications for TBM design-build contracts. Review the safety manual for TBM operation submitted by the contractor and assess plans, schedules, inspection, and maintenance works related to TBM. Evaluate method statements (MS), Construction Execution Plan (CEP), Risk Assessments (RA), Safe Working Method Statement (SWMS), and Inspection Test Plans (ITP) for all tunneling activities. Conduct site inspections, supervise bored tunnelling works, and oversee the operation of a TBM machine, managing tunnel staff. My duties also include reviewing site records, monitoring progress, manpower mobilization, and equipment deployment. Ensure compliance with job safety analysis and site safety regulations, and I coordinate various subcontractors to ensure smooth project execution.

Projects

Central Interceptor (Water Care) New Zealand (Current Working) Chennai Metro Rail Ltd. Mumbai Metro Rail Ltd. Qatar Metro Rail Ltd(Doha). Bangalore Metro Rail Ltd. Velligonda project (Irrigation Tunnel). Sleemanabad Carrier Canals (Irrigation Tunnel).

Languages

English
Full Professional
Telugu
Full Professional
Hindi
Full Professional

Timeline

Project Engineer

Ghella Abergeldie JV
08.2023 - Current

Senior Tunnel Manager

TATA Projects Limited
01.2022 - 07.2023

Deputy Manager

Dogous Soma JV
10.2020 - 01.2022

Assistant Manager

NSC Consortium
03.2017 - 09.2020

Tunnel Engineer

Salini Impregilo – SK E & C – Galfar Al Misnad - JV (ISG)
11.2014 - 01.2017

Senior Engineer (TBM)

Afcons Infrastructure Limited
03.2013 - 11.2014

Assistant Manager

Coastal Projects Limited
01.2012 - 03.2013

Sr Engineer

Coastal Projects Limited
01.2011 - 12.2011

Engineer

SBQ Steels Ltd
07.2007 - 12.2010

Mechanical Engineering

Dr. M.G.R Educational & Research Institute

Diploma - Metallurgical Engineering

Government Polytechnic

10th -

A.B.C Convent And High School
POORNA CHALASANI