Summary
Overview
Work History
Education
Skills
Certification
References
Hobbies and Interests
Private & Confidential
Timeline
Generic

S. Chakrapani

Auckland,New Zealand

Summary

Dynamic CNC Programmer with a proven track record at Buckley System, excelling in SmartCAM and team collaboration. Recognized for enhancing production efficiency and quality through innovative programming and process improvements. Committed to excellence, I leverage strong time management skills to meet tight deadlines while ensuring precision in every task.

Overview

37
37
years of professional experience
1
1
Certification

Work History

CNC Programmer

Buckley System
Auckland
09.2018 - Current
  • Company Overview: Buckley system is leading manufacturer of quality electro magnets.
  • Equipment Familiarity:
  • Fanuc control 4axis VMC
  • DMG85
  • DMG 210
  • Mazatrol controls
  • Responsibilities:
  • Programing setup prove one offs

2 IC Machined parts (Production Manager)

J B ATTACHMENTS
Auckland
02.2013 - 08.2018
  • Company Overview: JB Attachments is leading manufacturer of quality earthmoving attachments and accessories, Australia, New Zealand.
  • Equipment Familiarity:
  • Daewoo Mynx 7500 4 axis VMC
  • Puma 30i series +live tooling & bar feed
  • Hyundai lathes with live tooling
  • Responsibilities:
  • Production preparation, planning and organising of work for 15 + staff. Achieve production deadlines
  • Producing cnc programs using GibbsCam and SigmaNest for profile cutting.
  • Control workflow and manage job priority and machine capacity in accordance with monthly schedule.
  • Continuous improvement - Improvement of production efficiency and quality 5S.
  • Preparing efficiency chart of the employees.
  • Preparing work reports each day
  • Conducting performance review meetings with one to one.
  • Implementing Health and Safety at work place
  • Training staff to utilise current machinery and equipment for the optimum efficiency.
  • Coordinating with General Manager to implement all management decision at workplace.

CNC Supervisor

HEAT TREATMENT S LTD
Auckland
07.2010 - 02.2013
  • Company Overview: Leading NZ precision component manufacturer. Clients Boart Longyear, Rocklabs, Waratah, John Deere, Motion Industries etc
  • Equipment Familiarity:
  • Daewoo Mynx 540 4 axis VMC
  • Doosan twin spindle +full B axis MX series
  • Kitamura Twin Pellet 4 axis HMC
  • Okuma lathes
  • Puma 18TT twin spindle +live tooling & bar feed
  • Mori seiki, Takisawa lathe
  • Daewoo lathes with live tooling and sub spindle.
  • Fanuc, Siemens & Mazatrol controllers.
  • Responsibilities:
  • Production preparation, planning and organising of work for 12 + staff.
  • Producing cnc programs using Edgecam and assist other setters as and when they needed.
  • Control workflow and manage job priority and machine capacity in accordance with monthly schedule.
  • Continuous improvement - Improvement of production efficiency and quality 5S.
  • Preparing efficiency chart of the employees.
  • Preparing work reports each day
  • Conducting performance review meetings with one to one
  • Implementing Health and Safety at work place
  • Training staff to utilise current machinery and equipment for the optimum efficiency.
  • Coordinating with manager to implement all management decision at workplace.

Head Programmer CNC Setter

ACCORD PRECISION LTD
Pakuranga, Auckland
11.2000 - 07.2010
  • Company Overview: Leading NZ precision component manufacturer. Clients include F&P, Methven, John Deere, Kirbi Morgan etc
  • Equipment Familiarity:
  • Daewoo Mynx 640 4 axis VMC
  • Hass Twin Pellet 4 axis VMC + 5th axis attachment
  • Hass Twin Pellet 4 axis HMC
  • Mazatrol M32 3 axis
  • Puma 18TT twin spindle +live tooling & bar feed
  • Miyano 42BN twin spindle +C axis & live tooling.
  • Star
  • Citizen sliding head twin spindle, twin turret.
  • Fanuc, Siemens & Mazatrol controllers.
  • Responsibilities:
  • Production preparation, planning and organising of work for 15 + staff.
  • Control workflow and manage job priority and machine capacity in accordance with monthly schedule.
  • Provide quotations from drawings determining cycle times and tooling required. (Excel)
  • Continuous improvement - Improvement of production efficiency and quality 5S.
  • Solid modelling of new parts and assembly using SolidWorks.
  • Liaise directly with clients to ensure complete customer satisfaction.
  • Reverse engineering of components.
  • Technical documentation preparation (drawings, manufacturing instructions)
  • Programming of CNC machine centres and turning centres using, Smartcam. Prove new programs and edit programs to optimise cycle times etc.
  • Select and raise orders to purchase tooling and consumables.
  • Supervision of CNC operators to ensure the timely production of machined parts to a high standard.
  • Provide ongoing staff training. Occasionally work alternating shifts to provide additional support.
  • Quality assurance. Operate CMM. Familiar with SPC.In conjunction with Quality dept, collect data, establish flow charts and set limits.
  • Received numerous employees of the month awards in recognition of my contribution.
  • Reason for Leaving: Resigned. Career advancement to continue with Supervisory responsibilities

Fitter/Turner

S.W. SETTLE & CO. LTD.
Avondale, Auckland
05.1998 - 11.2000
  • Company Overview: Contract manufacturer of industrial & marine fittings.
  • Responsibilities:
  • Production setting on Auto lathes, Wickman, Toust, and Troub.
  • Operation of multispindle auto turning, multispindle, milling and all other conventional machines.
  • Accountable for quality, quantity and productivity.
  • Planning the process from drawing interpretation to the finished product.
  • Sole maintenance and repairs of the above machines.
  • Reason for Leaving: Resigned. Career advancement to continue with CNC Manufacturing.

Cell Leader -10 Staff CNC Machinist

LARSEN & TOUBRO - KOMATSU LIMITED
08.1991 - 04.1998
  • Company Overview: Earthmoving Division specialising in precision Hydraulic componentry i.e. Cylinders, Valve bodies, spools, cylinders and pump bodies (up to 1m)
  • Equipment Familiarity: (100+ Mchs)
  • Hellar (Russian) 4 axis VMC, Floor standing with 5m table
  • Hikura Seiki 4 axis HMC, Six Pellet – 120 tool magazine
  • HMC 5 axis VMC
  • HMC Single spindle Lathes
  • Mazatrol, Fanuc, Unipro &Siemens controllers
  • Responsibilities:
  • Senior programmer writing manual programs for a cell of 12 machining centres and turning centres. Developed standardised setting and operating procedures for repetitive jobs.
  • Fine tuned jobs and improved cycle times.
  • Materials included Stainless, Cast Iron, Steel, Brass and special Alloys.
  • Prioritise work for cell dependent on machine capacity and labour skills.
  • Person designated to machine “one off” and prove programs for prototype components.
  • To recommend and choose Tooling.
  • Troubleshooting and supporting team.
  • Training of new staff. Developed (SOP) standard operating procedures.
  • Quality control .Updated manuals with quality procedures.
  • Manual machining (pre-opping / finishing), Lathes, Mills & cylindrical grinding.
  • Design and development of jigs and fixtures.
  • Responsible for ensuring production runs met shift targets.
  • Received one months training in CAD CAM prior to resigning.
  • Reason for Leaving: Resigned to immigrate to New Zealand.

CNC Setter / Programmer Quality Control Officer

UDAY COMPUTER AIDED MANUFACTURING COMPANY
07.1988 - 07.1991
  • Company Overview: Subsidiary of Bharath Electronic Ltd. Subcontracted to the Indian Govt to design and manufacture military Navigation and defence armourment.
  • Equipment Familiarity:
  • Takisawa 3axis VMC (2) & Turning centre
  • HMT Lathe ,Single Spindle (2)
  • Ikuraseiki HMC +rotary 4th axis (2)
  • Responsibilities:
  • Manufacture of one off and short run components for the defence industry. (Titanium ,Stainless & exotic alloys)
  • Producing manual programs familiar with Fanuc controllers.
  • Maintaining tool and equipment stocks.
  • Working within precision tolerances. (10 micron).
  • Manual machining
  • Responsible for components quality and process control. Operated manual CMM.
  • Reason for Leaving: Career progression. Larson Toubro is one of the largest employers in India and offered better prospects.

Education

National Apprenticeship Certificate - Machinist

01.1988

Diploma - Mechanical Engineering

Computer Integrated Manufacturing

Manukau Institute of Technology

Academy of Information Technology

Skills

  • SmartCAM, EdgeCAM, and GibbsCAM
  • AutoCAD, SolidWorks, and SolidCAM
  • Microsoft Suite including Excel, Publisher, PowerPoint, MS Project, and Dreamweaver
  • Networking and controllers including Fanuc, Mazatrol, Siemens, and Okuma
  • Team collaboration
  • Positive attitude
  • Strong work ethic
  • Challenge-oriented mindset
  • Commitment to excellence
  • Precision in task execution
  • Time management skills
  • Quick learning ability
  • Interpersonal skills

Certification

  • St John First Aid Certificate, Current
  • Leadership Training from TWI 9th August 2011

References

References will be provided on request

Hobbies and Interests

Squash, Soccer, Cricket, IT, Community activities

Private & Confidential

Curriculum Vitae OF Char FOR THE POSITION OF CNC Team Leader /programmer/setter

Timeline

CNC Programmer

Buckley System
09.2018 - Current

2 IC Machined parts (Production Manager)

J B ATTACHMENTS
02.2013 - 08.2018

CNC Supervisor

HEAT TREATMENT S LTD
07.2010 - 02.2013

Head Programmer CNC Setter

ACCORD PRECISION LTD
11.2000 - 07.2010

Fitter/Turner

S.W. SETTLE & CO. LTD.
05.1998 - 11.2000

Cell Leader -10 Staff CNC Machinist

LARSEN & TOUBRO - KOMATSU LIMITED
08.1991 - 04.1998

CNC Setter / Programmer Quality Control Officer

UDAY COMPUTER AIDED MANUFACTURING COMPANY
07.1988 - 07.1991

National Apprenticeship Certificate - Machinist

Diploma - Mechanical Engineering

Computer Integrated Manufacturing

Manukau Institute of Technology

Academy of Information Technology

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S. Chakrapani