Sandeep Kumar

• Maintain all machinery to the Highest standard (Ammonia and freon R404, R134 and air compressor)
• Work constructively with the Senior Management team to plan and organise a Production schedule that meets the company's production goals, timetables and budgets.
• Provided technical support to troubleshoot equipment issues, minimizing downtime and maintaining production targets.
• Improved production efficiency by developing and implementing new manufacturing processes.
• Performed root cause analysis and implemented corrective actions.
• Inspected all machines and equipment and provided necessary repairs.
• Implemented cost-saving measures in materials procurement, reducing expenses without sacrificing quality or performance.
• Procured raw materials essential for supply chain by negotiating with supply chain vendors.
• Trained team on best practices to optimize production and improve quality.
• Maintained compliance with industry regulations and company policies through diligent documentation and reporting practices.
• Participated in safety audits, ensuring a secure working environment for all employees.
• Developed training programs for new hires, ensuring a smooth onboarding process and increased employee retention rates.
• Performed concurrent design and manufacturing engineering and other functions to reduce time required to bring product to market.
• Mitigated supplier risk through investigation and sourcing of qualified suppliers and on-site evaluations of processes and capacities.
• Manage Repairs, Testing and Upgrading of equipment (Six sigma, 5WHY and A3)
• Plan and implement Preventative maintenance as per Preventative Maintenance Schedule ensuring Quality and achieving company standards.
• Participate as a full member of HACCP committee and ensure compliance with HACCP plan.

Project work

• Start Real-time Monitoring of Tube ice machines and cold room by making an electronic circuit (ESP 32)

• Resolved mechanical issues using both technical and manual skills.
• Assembled and disassembled equipment to perform repairs and maintenance.
• Monitored equipment performance to confirm proper and efficient function.
• Implemented preventive maintenance measures to decrease emergent issues.
• Enhanced production quality with thorough inspection and calibration of mechanical systems.

Project work

• Install LCD screen base assembly in Eden Park Auckland (National stadium)
• Install new Lying Head in the rolling mill (Pacific steel)
• Installation of actuators, electric flappers, sensors alignments and limiting switches.
• Install LCD screen base assembly in Eden Park Auckland (National stadium)
• Install new Lying Head in the rolling mill (Pacific steel)
• Installation of actuators, electric flappers, sensors alignments and limiting switches.

• Adherence of SOP in plant activity.
• Responsible to carry out breakdown maintenance for all equipment within the shortest possible time during the shift.
• Responsible to implementing safety system in the plant.
• Ensure online documentation of DPR, Logbooks for boiler, air compressor.
• Maintained maintenance checklist (LLF, PM-CELANDER, CLIT), Work with TPM tool.
• Fault analysis- Root cause analysis & failure mode
• EPR analysis, Work on UPM portal, P& ID editing in AutoCAD
• Participate in weekly TPM meetings, To Maintain the PM schedule.
• To implement & maintain 5S activities.
• Charging of Ammonia and R-410a gas in the system and chillers
• Troubleshooting and safe work of (RXD600, RXD850) THERMAX BOILER

Projects:

• Diesel saving in boiler, P&ID modification.
• Replaced cooling coil system to PHE system (increase efficiency)
• Heat recovery project From Hot discharge line with PHE