Santhosh Xavier
Auckland,New Zealand
Summary
A dedicated and capable Mechanical Engineer with experience in leading production teams and technical knowledge in large-scale manufacturing and production environments, seeking a platform to provide high-quality mechanical components and system support. I demonstrated high-level skills in manufacturing processes and resolving technical issues in machines and utilities. My experience has been primarily focused on Production,Continuous Improvement, Preventive Maintenance, Quality Assurance, and Production Planning, and I have extensive knowledge in GMP process and lean manufacturing principles.
Overview
5
5
years of professional experience
Work History
MANUFACTURING ENGINEER / SHIFT LEAD
NANOLAYR
AUCKLAND, NEW ZEALAND
11.2020 - Current
- Production operation of industrial, pilot, and lab-scale PLC controlled electrospinning equipment
- Experience in leading and managing production team and ensure all production targets are met.
- Initiating daily interactions with production operators to ensure a complete understanding and acknowledgment of the planned scheduled operations and giving support and training for new operators.
- Experience in safe handling of Industrial grade Acetic Acid,Formic Acid, and other Polymers.
- Identifying, troubleshooting, and logging machine and equipment faults to minimize production downtime.
- Developing and analyzing work order data to ensure consistent run times and product quality.
- Preparation of production documents, SOPs, and manufacturing batch records.
- Collaborated with cross-functional teams to develop innovative solutions for engineering challenges.
- Conducting validation machine runs and documentation of parameters for large scale production.
- Improved manufacturing efficiency by streamlining production processes and implementing lean methodologies.
- Implemented cost-saving measures by identifying opportunities for reducing material waste in the production process
- Reduced machine downtime by implementing preventive maintenance procedures and regular inspections
- Inspecting both input and output materials against specifications and ensuring quality targets are met.
- Providing engineering support for production and maintenance activities to ensure maximum production.
- Achieved production goals while upholding high standards of quality and workplace H & S.
PRODUCTION TECHNICIAN
CMI SPRINGS LTD
AUCKLAND, NEW ZEALAND
04.2019 - 11.2020
- Managing and programming MOTOMAN YASNAC K6 welder robot for welding trapinator safety catches.
- Ensuring standard operation conditions are followed and troubleshooting any deviations during the shift
- Enhanced production efficiency by streamlining processes and optimizing equipment usage.
- Improved product quality with meticulous monitoring of manufacturing parameters and adherence to specifications.
- Increased workplace safety, conducting thorough hazard assessments and implementing corrective actions.
Education
GRADUATE DIPLOMA IN MECHANICAL ENGINERING (LEVEL 7) - Mechanical Engineering
MANUKAU INSTITUTE OF TECHNOLOGY
AUCKLAND, NEW ZEALAND01.2018
BACHELOR OF MECHANICAL ENGINEERING - Mechanical Engineering
NIET
CHENNAI, INDIA01.2015
Skills
- Deep understanding of GMP
- Implementing lean manufacturing and 5s methods
- Production Planning
- Continuous Improvement
- Calibration and testing of quality control equipment
- Project management and analysis of data
- Identifying and logging areas of non-conformance (NCRs)
- Proficiency in Microsoft Excel
- Safe handling of Industrial grade chemicals
Accomplishments
- ESSENTIAL FIRST AID CERTIFICATION FROM NEWZEALAND RED CROSS
- FIRE WARDEN COURSE FROM SAFETY FIRST NEW ZEALAND
References
Referees available on request.
Timeline
MANUFACTURING ENGINEER / SHIFT LEAD
NANOLAYR
11.2020 - Current
PRODUCTION TECHNICIAN
CMI SPRINGS LTD
04.2019 - 11.2020
GRADUATE DIPLOMA IN MECHANICAL ENGINERING (LEVEL 7) - Mechanical Engineering
MANUKAU INSTITUTE OF TECHNOLOGY
BACHELOR OF MECHANICAL ENGINEERING - Mechanical Engineering
NIET
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