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Savad Thotathilparambil Sulaimankutty
Asset Engineer/Three Waters Engineer/Project Manager
New Plymouth,Moturoa
Summary
Highly skilled and dedicated Site Engineer with 10 years of experience in civil and mechanical engineering, construction, maintenance, operations, and management. Held positions such as Project Manager, Senior Three Waters Engineer, and Three Waters Engineer in multinational EPC companies. Demonstrated expertise in construction, asset management, procurement, operations, maintenance (shut down, turnaround projects), commissioning, and horizontal directional drilling and pipe jacking of pipes under existing road. Extensive experience in various types of pipelines including water treatment and waste treatment, concrete and pipe culverts, gas and petroleum pipelines, process piping, chlorination units, pump stations, sewer lift stations, and overhead crane installation. Over 10 years of experience in project management, asset and contract management with internationally recognized infrastructure and oil and gas construction companies. Possesses highly developed interpersonal and communication skills that enable effective work with a diverse range of stakeholders. Holds a Level 7 Graduate Diploma in Engineering Highways (Civil) and a Bachelor's in Mechanical Engineering. Familiarity with contracts such as NZS 3910, 3916, 3917, Resource Management Act (1991), Water Services Act (WSA), and Māori Crown Relationships (Treaty of Waitangi). Fully familiarized with quality specifications and standards in NZTA and the oil and gas industries. Experienced in complex drawing understanding, pre-tendering activities, project management plans, commissioning processes, safety requirements compliance including traffic management plans, and ensuring all safety requirements are met. Strategic Construction Manager with a strong focus on safety and attention to detail. Proven track record of assessing project scope and adhering to deadlines. Resourceful Project Manager with expertise in organizing business operations and resource management for smooth project operations.
Overview
11
11
years of professional experience
11
11
years of post-secondary education
16
16
Certifications
1
1
Language
Work History
Project Manager
Colossal Engineering and Construction LLC
09.2020 - 03.2023
- Managed multiple pipeline and highway construction projects with budgets of up to 2 million Omani Riyal equivalent to 10 Million New Zealand dollar
- Led project teams of up to 130 employees, overseeing all aspects of the project, from planning to execution
- Ensured that all projects met quality standards, safety regulations, and environmental requirements
- Collaborated with clients, engineers, and contractors to identify project requirements and develop solutions to any issues that arose
- Developed project schedules and budgets, tracked progress, and reported to senior management
- Utilized CAD software and other engineering tools to develop project designs and plans
- Managed the planning, design, and implementation of pipeline projects in accordance with industry standards and regulatory requirements
- Oversaw project budgets and schedules, ensuring that they were met and that project milestones were achieved on time
- Coordinated with internal and external stakeholders, including clients, suppliers, contractors, and regulatory bodies, to ensure that project requirements were met and that project risks were identified and mitigated
- Monitored and reported on project progress, providing regular updates to senior management and stakeholders
- Lead project teams, ensuring that personnel were allocated appropriately, and that team members were trained and motivated to achieve project goals
- Conducted risk assessments and implemented risk management strategies, including contingency plans, to minimize the impact of project risks
- Managed the procurement and logistics of equipment and materials, ensuring that they were delivered on time and within budget
- Ensured that all project activities were carried out in compliance with HSE standards, and that appropriate measures were taken to minimize the impact of the project on the environment
- Implemented quality control and assurance measures, ensuring that project deliverables met all required standards and regulatory requirements
- Conducted project evaluations and assessments, identifying areas for improvement and implementing lessons learned to improve future project performance.
- Successfully managed multiple projects simultaneously by prioritizing tasks according to urgency, resource availability, and alignment with organizational goals.
- Planned, designed, and scheduled phases for large projects.
- Identified plans and resources required to meet project goals and objectives.
- Monitored project performance to identify areas of improvement and make adjustments.
- Monitored progress against established goals, adjusting schedules and resources as needed to keep projects on track.
- Met project deadlines without sacrificing build quality or workplace safety.
- Established effective communication among team members for enhanced collaboration and successful project completion.
- Coordinated with cross-functional teams to resolve project issues and mitigate risks.
- Managed risk assessments and implemented mitigation strategies to minimize potential issues during project execution.
- Developed comprehensive project plans with clear timelines, milestones, and budget requirements, ensuring timely delivery of high-quality results.
- Prepared detailed reports on project status for stakeholders, ensuring transparency and alignment with objectives.
- Provided detailed project status updates to stakeholders and executive management.
- Developed strong relationships with stakeholders through regular communication updates, fostering trust and confidence in the team''s ability to deliver results.
- Collaborated closely with senior management to align project objectives with strategic company initiatives, ensuring that efforts contributed to overall business growth.
- Enhanced overall project success by conducting thorough post-project evaluations and incorporating lessons learned into future efforts.
- Provided detailed technical and operational direction in project challenges, consistently meeting deliverables according to deadlines.
Senior Three Waters Engineer
China Geo Engineering Corporation Saudi Branch
11.2016 - 08.2020
- Generated all the shop drawings for this Specific project and coordinated with consultant on the input of revision/Modifications and the subsequent approvals there
- Liaison with the Client (Royal Commission Representative), Including preparation of technical documents, for the smooth implementation of various activities related to the installation of Mechanical Equipment and Piping system for this project.
- Prepare and review project contracts, specifications, and tender documents.
- Evaluate bids from contractors and make recommendations for contract awards.
- Assisted in the planning, design, and execution of pipeline projects in accordance with industry standards and regulatory requirements
- Review Plans and IFC & P&ID Drawings, Propose Field revisions, Prepared Method of Statements.
- Supervise various Erection and Welding activities of subcontractor for Tank work like
- Automatic welding and site welding and monitor Post welding heat treatments and arrange 3rd party inspection for welding like Radiographic testing, Penetrant test as conformance with API 650
- Prepared project schedules and budgets, ensuring that they were met and that project milestones were achieved on time
- Participated in project meetings, providing updates on project progress and identifying areas for improvement
- Responsible for Material take off quantity based on IFC and Final Material Takeoff based on AS Built drawings
- Familiar with the cathodic protection client spec, international codes and standards such as NACE, ISO, etc
- Supervise the fabrication and installation of piping and Valve Supports system
- Field monitoring /Witnessing of construction, Hydro test , Leak test activities in conformance to Method of Statements ,Procedures and specification
- Prepare the documents for Hand over including Disinfection and flushing reports,Operations and Maintenance Manuals , TIE –IN activities to MARAFIQ (end user) and RC (Client)
- Assisted in the procurement and logistics of equipment and materials, ensuring that they were delivered on time and within budget
- Contributed to the implementation of quality control and assurance measures, ensuring that project deliverables met all required standards and regulatory requirements
- Assisted in project evaluations and assessments, identifying areas for improvement and contributing to the implementation of lessons learned to improve future project performance
- Developed and implemented reliability and integrity programs for pipelines, ensuring that they met industry standards and regulatory requirements
- Conducted risk assessments and implemented risk management strategies to minimize the likelihood of pipeline failures and incidents
- Designed and implemented pipeline maintenance plans, including inspection, testing, and repair programs, to ensure that pipelines remained in optimal condition
- Coordinated with internal and external stakeholders, including maintenance personnel, operations teams, regulatory bodies, and contractors, to ensure that pipeline reliability and integrity programs were implemented effectively
- Provided technical support and guidance to internal and external stakeholders on pipeline reliability and integrity issues
- Conducted audits and assessments of pipeline facilities, identifying areas for improvement and developing plans to address deficiencies
- Developed and delivered training programs on pipeline reliability and integrity, ensuring that personnel were equipped with the necessary knowledge and skills to maintain and operate pipelines safely and effectively.
- Planned and designed projects with software such as AutoCAD, ArcGIS and Solid works.
- Coordinated projects by working with other engineers, contractors and regulatory agencies.
- Improved water treatment efficiency by designing and implementing advanced treatment processes.
- Developed detailed project reports and presentations, effectively communicating complex information to stakeholders both technical and non-technical in nature.
- Optimized water treatment systems for enhanced performance and reduced operational costs.
- Enhanced the sustainability of water treatment facilities by incorporating energy-efficient technologies into designs.
- Worked closely with suppliers to source high-quality materials at competitive prices, reducing overall project costs.
- Implemented rigorous safety protocols throughout all stages of project development, ensuring worker safety and environmental protection.
- Conducted thorough analyses of water samples, identifying contaminants and determining appropriate treatment methods.
- Collaborated with multidisciplinary teams to develop comprehensive water management plans for various projects.
- Conducted rigorous quality assurance tests, identifying areas of improvement for product optimization.
- Streamlined asset inventory by conducting regular audits, ensuring accurate record-keeping and efficient resource allocation.
- Performed configuration audits and confirmed physical inventory consistent with configuration management database.
- Supported strategic decision-making by providing accurate, up-to-date information on asset condition, performance trends, risks, opportunities, and costs.
Three Waters Engineer
JGC Gulf International Co
02.2012 - 11.2016
- Coordinate and/or provide timely review of contractor’s designs, Design Changes Concession Requests,Non-Conformance Reports, procurement and construction activities
- Participate in various meetings with Government agencies ,EPC Contractors and Engineers to review the site/technical queries and resolve problems
- Material identification according to standards, witness welder’s qualification, issue respective cards and maintain qualification records accordance with ASME section IX.
- Random inspection/witness visual inspection of edge preparation, fit-up, completed welds, non-destructive tests, supports with the approved WPS and as per acceptance criteria of ASME B 31.3, 31.4 and 31.8
- Provided remote analysis of in-situ piping using remote camera and sensing equipment.
- Reduced water loss in distribution systems through strategic planning and leak detection efforts.
- Commissioning Works which include, cleaning of lines by several methods like air blowing, steam blowing etc and refitting of pressure safety valves, instrumentation accessories and related fittings
- Ensured regulatory compliance for wastewater discharge, conducting thorough assessments of treatment facilities.
- Prepared engineering calculations for hydraulic models, stress analyses and other simulations and plans.
- Created sustainable solutions for groundwater replenishment, improving aquifer health and reducing over-extraction risks.
- Reviewed technical drawings developed by CAD technicians and drafters.
- Improved water quality by designing and implementing effective treatment processes.
- Assisted project planning teams by providing data on scheduling, cost estimations and project scope calculations.
- Enhanced flood prevention measures by developing innovative stormwater management solutions.
- Collaborated on interdisciplinary teams to develop creative, cost-effective solutions for complex projects.
- Designed robust erosion control measures to protect vital infrastructure from potential damage due to sediment transport during rainfall events.
- Designed and implemented wide variety of municipal projects for water and sewer piping systems, water storage and water reuse.
- Increased overall plant safety by conducting regular inspections, identifying potential hazards, and recommending corrective action plans.
- Reduced project completion time with efficient resource allocation and effective communication strategies.
- Collaborated effectively with stakeholders to gather requirements and develop customized solutions that met or exceeded expectations.
- Established strong working relationships with clients through exceptional communication skills, fostering trust and collaboration.
- Achieved successful project outcomes by maintaining accurate documentation and meeting strict deadlines.
- Implemented quality control measures and continuous improvement initiatives to enhance the overall performance of piping systems throughout their lifecycle.
- Created 3D models and 2D drawings of planned piping structures and designs.
- Participated in design reviews for new construction, analyzing planned piping, conduits and engineering models.
- Coordinate with civil, mechanical, electrical, and process engineers.
- Prepare technical specifications, RFQs (Request for Quotations), and BOQs (Bill of Quantities).
- Work with vendors and suppliers for piping components and equipment.
- Ensure projects are completed on time, within budget, and according to specifications
- Perform pipeline integrity assessments and risk-based inspections (RBI).
- Identify and mitigate corrosion, erosion, and mechanical damage.
- Implement pipeline pigging, inline inspection (ILI), and leak detection techniques.
- Develop predictive maintenance plans using digital tools (SCADA, GIS).
- Oversee piping fabrication, welding, and installation on-site.
- Conduct pressure testing (hydrostatic & pneumatic tests).
- Review welding procedures (WPS, PQR) and monitor NDT (Non-Destructive Testing) inspections.
- Ensure safety and compliance with HSE (Health, Safety, and Environment) regulations.
- Develop and review piping and pipeline layouts, isometrics, and P&IDs (Piping & Instrumentation Diagrams).
- Perform stress analysis using software like CAESAR II, Autopipe
- Select materials based on pressure, temperature, and corrosion resistance (ASME, API, ASTM standards).
- Ensure compliance with codes and standards (ASME B31.3, B31.4, B31.8, API 570, API 1104, etc.).
- Design pipe supports, expansion loops, and flexibility analysis.
- Design and model water supply, wastewater, and stormwater pipelines using software like AutoCAD Civil 3D.
- Select materials (Carbon Steel Pipe,HDPE, PVC, Ductile Iron, GRP, Concrete, Stainless Steel) based on flow requirements, pressure, corrosion resistance, and lifespan.
- Perform hydraulic modeling and surge analysis to ensure optimal water flow and pressure regulation.
- Develop construction methodologies for trenching, directional drilling, and pipeline rehabilitation .
- Oversee pipe laying, jointing, and testing (e.g., hydrostatic and pressure tests).
- Review welding and fusion procedures for HDPE and steel pipelines.
- Ensure compliance with health, safety, and environmental (HSE) standards during construction.
- Implement condition assessment techniques (CCTV inspections, leak detection, smart meters).
- Develop asset management plans for water infrastructure, integrating predictive maintenance strategies.
- Identify and mitigate pipeline failures, such as corrosion, root intrusion, silt buildup, and blockages.
- Optimize pump station and valve operations for efficient water distribution and wastewater management.
- Prepare technical reports, feasibility studies, and funding applications.
- Oversee budgeting, procurement, and contractor management for Three Waters projects
- Ensure compliance with environmental regulations, including wastewater discharge limits and stormwater treatment
- Collaborate with councils, contractors, and environmental agencies for water infrastructure projects.
- Presented technical findings to stakeholders, ensuring clear understanding of project status and goals.
- Developed positive working relationships with stakeholders to effectively coordinate work activities.
- Improved energy efficiency in manufacturing processes by redesigning mechanical systems and components.
Education
Graduate Diploma Level 7 - Civil Engineering
Western Institute of Technology At Taranaki
New Plymouth 05.2023 - 05.2024
Bachelors in Engineering in Mechanical Engineering - Mechanical Engineering Level 7
Anna University
Chennai 04.2001 - 05.2011
Skills
AutoCAD 2D Proficiency
Certification
Certification in Primavera P6
Accomplishments
- Best Employee award in 2018-2019 financial year with China Geo Engineering Corporation Saudi Branch.
- Best Employee Award in 2021 with Colossal Engineering and Construction LLC,Oman
- Delivered the previous project on time and within budget, achieving a 15% cost savings through value engineering and strategic procurement.
- Managed the rehabilitation of aging water pipelines (50 km) to reduce leakage, extending asset lifespan by 20+ years.
- Achieved zero lost-time injuries (LTI) through the implementation of a comprehensive safety management system.
- Worked closely with local councils, integrating Local cultural values into water resource management.
Engineering Membership
- Engineering New Zealand, 2019071, 03/20/24
- Saudi Arabia Council of Engineers, 522211
Driving License
New Zealand Class 1 Full License
New Zealand Class 2 Learners
Interests
Timeline
Graduate Diploma Level 7 - Civil Engineering
Western Institute of Technology At Taranaki
05.2023 - 05.2024
Project Manager
Colossal Engineering and Construction LLC
09.2020 - 03.2023
Senior Three Waters Engineer
China Geo Engineering Corporation Saudi Branch
11.2016 - 08.2020
Three Waters Engineer
JGC Gulf International Co
02.2012 - 11.2016
Bachelors in Engineering in Mechanical Engineering - Mechanical Engineering Level 7
Anna University
04.2001 - 05.2011
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