SHIJO ABRAHAM NEDUMPURATH
Mount Edan
Summary
Highly accomplished Mechanical Engineer with 15 years of diversified experience in Project Management, Construction, and Construction Project Management within the Oil, Gas, Power Plant, and Petrochemical sectors. Proficient in managing multi-disciplinary EPC projects from inception to completion, including Project Estimation, Proposal Development, Field Engineering, Piping, Structural steel fabrication, and Heavy Rigging Studies. Adept at ensuring Quality Control in Plant Construction and Maintenance, with a proven track record of meeting and exceeding industry standards. Skilled in Project Planning & Control, Resource Management, Project Risk Management, and Budget Control, consistently delivering projects on time and within budget. Demonstrates exceptional leadership qualities, adept at problem-solving and analytical thinking, with a strong commercial acumen. Known for effective communication skills and public speaking prowess, able to inspire and lead teams towards achieving organizational goals. Eager to leverage extensive expertise and capabilities in a challenging role that fosters professional growth and contributes to organizational success.
Overview
14
14
years of professional experience
1
1
Certification
Work History
MECHANICAL ENGINEER (Structural & Piping)
MECHANICAL CONTRACTING & SERVICES COMPANY (MCSC)
07.2018 - 01.2024
- Company Overview: One of the top most contracting companies in Bahrain having diversified groups of operation in structural and mechanical construction, heavy and infrastructure construction, building construction, precast construction, trading in all kinds of building materials etc
- Review the enquiry packages and prepare the tender review reports
- Discuss with department managers & set up the bidding strategy
- Prepare the bid clarifications and submit to client
- Attend site visits and prepare the site visit, tender risk analysis reports to management
- Identify the list of activities to be subcontracted and review the approved subcontractors by the client
- Identify subcontractable activities, review client-approved subcontractors, and manage their enquiries and quotations
- Prepare the tender compliance checklist
- Prepare the technical proposals in line with the tender submission requirements
- Estimate project costs for Mechanical Works, compile techno-commercial offers, and submit for approval
- Interface with departments for discipline-specific submittals and coordinate project monitoring
- Prepare the project charter, preliminary budget, method statements, and handover awarded project documents
- Address post-bid clarifications, provide technical support, and conduct constructability studies during project execution
- Provide technical expertise and support during various phases of the project estimation and execution
- Review the ITB documents and conduct the constructability studies
- Discuss project challenges with stakeholders, provide feedback to clients, and report inconsistencies
- Ensure adherence to safety, quality, and environmental controls within the construction area
- Monitor the project on an hourly basis, verify shift handovers, and implement catch-up plans if needed
- Optimize the construction plan by maximizing the pre-shutdown works
- Provide ongoing technical expertise and support throughout the project lifecycle
- Maximize pre-shutdown works to streamline the construction process
- Review the ITB documents and prepare the RFQ to the Subcontractors/suppliers with respect to the project requirements
- Develop the site mobilization plan, including manpower and equipment, and schedule accordingly
- Document lessons learned, share with relevant departments, and report project feedback to clients
- Conduct constructability studies, prepare construction execution plans, and list project deliverables as per ITB/Project Specifications
- Identify critical works, develop Work Breakdown Structures, and ensure procurement of materials aligns with project scope
- Review construction drawings, weld maps on Piping ISO drawings, and authorize material purchase requisitions
- Organize weekly meetings with key project representatives, attend client progress meetings, and prepare daily site reports
- Review HSE statistics, close daily observations, and ensure no outstanding action items
- Review system boundaries, prepare subsystem packages, and develop hydro-test programs
- Identify critical lifts, conduct rigging studies, and prepare pre-commissioning method statements
- Review document control systems, verify subcontractor documents, and manage payments
- Prepare change order notifications, review change orders, and provide supporting documents for cost estimates
- Provide final quantities for contract amendments and verify all contract-related documents
- Compile project closeout reports, ensuring all aspects of the project are documented and finalized
- Conduct a thorough review of all project activities, focusing on cost management and additional work requirements
- Maintain systems for control of scope deviations and administration of contract terms and condition in relation to work execution
- Ensure adequate and timely identification and documentation of contract variations and extra work instructions throughout the project execution and close out
- Resolution of technical queries, concession requests, design change notes from the suppliers/Subcontractors by representation to the Client and updating the status of such matters
- Preparation of Project Execution plan (PEP) & construction execution plan (CEP) with respect to the contract document and scope of work
- Interface coordination with client and other contractors in line with the project schedule and construction plan
- Monitor the document controller for the submission of project documents in line with the project schedule & as per the approved document handling procedure
- Review all the change orders with respect to the project contract document & provide backup supporting documents to the quantity surveyor
- Coordinate with the design engineers for the site clarifications and release of documents for construction as per the schedule
- Review overall schedule for construction and verification of resources/suppliers/services/manpower loading in consultation with construction managers and inform project manager for necessary mobilization
- Liaise with the client construction team on day-to-day matters related to the project
- Review and approve the method statements/Procedures prepared by discipline engineers for the client submission
- One of the top most contracting companies in Bahrain having diversified groups of operation in structural and mechanical construction, heavy and infrastructure construction, building construction, precast construction, trading in all kinds of building materials etc
- Hands on experience in smart plant software for the 3D model review
- Hands on experience in Navis works freedom 2023 software for the 3D model review
- Works with the integrated management system
- Obtained appraisal from the client for the outstanding performance throughout the project
- Attended Scaffolding awareness training conducted by the client scaffolding specialist
- Obtained Management’s appraisal for the best performance
- Good client/consultant and sub agencies management
- Acquired good knowledge in various piping systems
- Familiar use of ASTM, ASME codes and standards
PIPING ENGINEER
NASSER S.AL HAJRI CORPORATION(NSH)
12.2017 - 06.2018
- Company Overview: NSH provides meticulous construction and fabrication services to the full spectrum of the industrial and infrastructure work area including, but not limited to, commercial & heavy industrial buildings, oil, gas, refineries, petrochemicals, fertilizer, cement, power, desalination, aluminum, steel, and others
- Review engineering drawings and documents compliance with project specification and standards
- Preparation of spool drawing and detailed shop drawings for the pre-fabrication based on the priority and material availability
- Preparation of technical queries, coordinate with the client personal for the engineering issues
- Preparation of method statements and procedures for the project execution
- Ensure all the works carried out as per project specification and client requirement
- Preparation of system identification and mark-up, pressure test packs, field change notes and submission of as-built drawing & documents
- Coordinating line check with client/owner for the engineering as well as construction point of view
- Responsible for mechanical clearance, final box and system handover
- Overseeing the piping activities like firefighting, medical gas, HVAC, and utilities
- Review of client design drawings, specification and bill of material and preparation of shop drawings
- Ensure the mechanical work carried out is as per approved shop drawing and within the period and progress of the approved construction program with optimum quality following all HSE measures
- Scheduling of activities, assigning task to work force
- Coordinate with other project personnel for the completion of the project in time
- Liaise with local authorities for the approval of mechanical services drawings and service connection
- Technical support to the estimation team for the upcoming projects
- NSH provides meticulous construction and fabrication services to the full spectrum of the industrial and infrastructure work area including, but not limited to, commercial & heavy industrial buildings, oil, gas, refineries, petrochemicals, fertilizer, cement, power, desalination, aluminum, steel, and others
PIPING ENGINEER
HYUNDAI HEAVY INDUSTRIES CO.
01.2015 - 03.2017
- Prepares, Reviews, Issues and follow up piping and equipment’s deliverables up to the issue for construction from procurement department
- Prepares daily progress report concerning issues like, piping installation, transportation, welding daily progress, monitoring welding consumables as per required by project management team
- Attends weekly progress meeting with project management team, Owner Engineer and Sub contractors in order to identify and resolves areas of concerns, including various meeting to site safety, plan of the day, schedule, quantity and materials
- Site supervision on site work activities during site construction and provide technical supports to meet and ensure project schedule progress and quality
- Monitoring of subcontractors site work progress and closely check with ISO drawings and verifies installed quantities and forecast for future work front
- If any obstructions ahead for work front communicate with concerned disciplines and get resolved
- Updating the progress daily basis and uploading in Plant Control System software
- Monitor the work completion and prepare report and submitted to project control team for evaluation
- Prepares QA/QC documents and ensure that they are fully completed and properly submitted in a timely manner to QA/QC department
- Preparing piping, mechanical red-lines and as built drawings in consultation with engineering design team
- Preparation of field piping system test packages, including system limit on P&ID and changes in piping isometric drawings
- Responsible for line checking after hydro test to complete the post punch list prior to sign-off the test packages before signing the completion of piping scope
- Extensive experience in Underground pipe line installation including GRP and ductile iron and PVC pipes
- Ensure that all punch list items are resolved, client handover is satisfactorily concluded and that there is no prolongation of the project
- Handling test package/site verification/line checking/support erection/punch list walk down/modification and reinstatement punch list items
- Updating punch list status to the system which already signed and accepted by the client
POWER PLANT PROJECT ENGINEER
BHADRISH CONSTRUCTION PVT LTD
09.2011 - 12.2014
- Projects: 1
- 4X25 MW CFBC Boiler & Turbine, Ultratech Cement Ltd Tadipatri Andra Pradesh
- 2
- 1X35.5 MW WHRB Boiler & Turbine, Gulf Cement Company Ras Al Khaima, United Arab Emirates
- 3
- 3X75 MW CFBC Boiler & Turbine, Anrak Aluminum Ltd, Andra Pradesh
- 4
- 2X45 MW CFBC Boiler & Turbine, Bajaj Energy Pvt
- Ltd, Uttar Pradesh
POWER PLANT PROJECT ENGINEER
POWER MECH PROJECTS PVT LTD
09.2009 - 08.2011
- Projects: 1
- 1X600 MW Boiler & Turbine, Thermal Power Station - STAGE III, Mettur
- Tamil Nadu
- 2
- 2X600 MW Boiler & Turbine, Udupi Thermal Power project, Udupi, Karnataka
- Piping works such as Piping Fabrication, Piping Erection and Installation, Line checking/punch listing, tie-in and Pre-commissioning activities
- Pre-fabrication and Erection of Carbon Steel, Low Temperature carbon steel (LTCS), SS316H & 304L and Alloy steel pipe lines
- Man power control and forecast, distribute the duties and coordinate among various disciplines, and monitor the work man ship
- Regularly attending meeting with Client and Sub contractors regarding scheduled work status and preparing minutes of meeting for the same
- Handled the activities like, painting, wrapping, and insulation and cladding works as per the procedure
- Experienced in clearing MCCR, Non-Conformance report (NCR), punch items etc
- Interpreting design drawings, undertaking technical & feasibility studies and site investigations and discussing the same with the client
- If any modification required discuss with the client for final approval
- Performing inspection & Witness tests as required and monitoring sub-contractor work to ensure compliance with company standards, Procedures and Codes
- Issuing Punch items
- Preparing monthly schedules for Pre-fabrication and Erection, preparing daily & monthly reports, plans on day to day activities, etc
- Checked the piping isometric drawings with P and ID and GA before approving the drawings for construction
- Experience in Underground Piping works such as Piping Fabrication, Piping Erection and Installation, Line checking/Punch listing, Tie-in and Pre-commissioning activities
- Coordinate with quality control department for NDT activities for spools clearance
- Coordinate with engineering department to resolve design-related problems
- Checked detailed drawing of structural elements (vessel platforms and pipe supports) with GA drawings
- Verified dimensions of fabricated items against detailed drawings
- Performed hydro testing of test pack loops and erection of steam tracing lines in accordance with P&ID
- Erection of all critical piping’s such as MAIN STEAM, HRH, CRH, BFD and its Auxiliaries
- Performed commissioning activities like oil flushing and steam blowing of lines
- Erection of Turbine Integral piping and oil piping
- Erection of critical piping and its axillaries
- Supporting to plant commissioning & startup
- Acquired knowledge in carbon steel and stainless piping; use of ASME, ASTM standards
- Acquired knowledge in various welding, inspection and testing techniques (SAW, GTAW, GMAW and SMAW welding)
- Developed labour management and communication skills
Education
B Tech - Mechanical Engineering (Distance)
Karnataka State Open University
Karnataka,India01.2014
Diploma - Mechanical Engineering
Tamil Nadu State Board
Tamilnadu,India01.2009
Higher Secondary Education -
Kerala State Board
Kerala,India01.2006
Secondary School certificate -
Kerala State Board
Kerala,India01.2004
Skills
- Project Management
- Construction Management
- Project Estimation
- Proposal Development
- Field Engineering
- Heavy Rigging Studies
- Quality Control
- Plant Construction
- Plant Maintenance
- Project Planning
- Resource Management
- Risk Management
- Configuration Management
- Budget Control
- Leadership
- Problem-Solving
- Time Management
- Independent self-motivated & organized
- Communication Skills
- Analytical Thinking
- Interpersonal Skills
- AutoCAD
- MS Office
- Smart plant model review
- Navisworks Freedom 2023
- Microsoft Excel
- Scheduling and planning
- As-built documentation
- Quality control
- Project estimation
- Cost management
- SolidWorks 3D models
- Team collaboration and leadership
- Project management
- Material selection
- Document management
- Layout development
- Document control
- Maintenance planning
- Documentation control
- Testing and commissioning
- Construction management
- Risk management
- Field engineering assistance
- Piping material Take-off
- Field support
- Fabrication support
- Technical analysis
- Troubleshooting
- Client relations
- Isometric drawing creation
- Cost estimation
- Estimating and bidding
- Purchasing and procurement
- Welding procedures
- Health and safety compliance
- Metal fabrication
- Teamwork
- Problem-solving
- Productivity tracking
- Time management
- Multitasking
- Risk assessment
- Excellent communication
- Site supervision
Personal Information
- Date of Birth: 02/24/88
- Gender: Male
- Nationality: India
- Driving License: Valid Indian Driving license, Valid Bahrain Driving license, Valid International license, Valid New Zealand Class-1 Driving license
- Marital Status: Married
- Religion: Christian
- Visa Status: Residence Visa
Passport Info
T4990481, 07/30/29, Manama, Bahrain
Disclaimer
I hereby declare that the above-mentioned information is correct to the best of my knowledge and belief.
Certification
- [State] Driver's License
Languages
English
Full Professional
Hindi
Full Professional
Malayalam
Native or Bilingual
Interests
- Gardening
- Reading
- Playing Sports
Timeline
MECHANICAL ENGINEER (Structural & Piping)
MECHANICAL CONTRACTING & SERVICES COMPANY (MCSC)
07.2018 - 01.2024
PIPING ENGINEER
NASSER S.AL HAJRI CORPORATION(NSH)
12.2017 - 06.2018
PIPING ENGINEER
HYUNDAI HEAVY INDUSTRIES CO.
01.2015 - 03.2017
POWER PLANT PROJECT ENGINEER
BHADRISH CONSTRUCTION PVT LTD
09.2011 - 12.2014
POWER PLANT PROJECT ENGINEER
POWER MECH PROJECTS PVT LTD
09.2009 - 08.2011
B Tech - Mechanical Engineering (Distance)
Karnataka State Open University
Diploma - Mechanical Engineering
Tamil Nadu State Board
Higher Secondary Education -
Kerala State Board
Secondary School certificate -
Kerala State Board
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